Vacuum pump for use during maintenance or commissioning of an hvac-r system, adapter for a vacuum pump, and a method of performing a vacuum test on an hvac-r system

ABSTRACT

The present application provides a vacuum pump ( 15 ) for use during maintenance or commissioning of an HVAC-R system ( 1 ). The vacuum pump ( 15 ) has a pump ( 17 ) having a pump intake ( 22 ) for connection to the HVAC-R system ( 1 ), in particular one or more of a high pressure service port ( 14 ) and a low pressure service port ( 13 ) of the HVAC-R system ( 1 ). The vacuum pump ( 15 ) also includes a communications unit ( 19 ) that is configured to connect to a mobile communications network. The vacuum pump ( 15 ) also includes a pressure sensor arranged to detect a pressure in the HVAC-R system ( 1 ). The vacuum pump ( 15 ) also includes a control unit ( 18 ) configured to receive pressure data from the pressure sensor ( 21 ), control operation of the pump ( 17 ), and communicate with a remote device via the communication unit ( 19 ) and the mobile communications network. In examples, the remote device ( 20 ) may be a mobile phone or a tablet computer, or any device that can connect to a mobile communications network. Therefore, the vacuum pump ( 15 ) can remotely communicate updates to the remote device ( 20 ) over a mobile communications network, and can optionally also receive instructions or requests from the remote device ( 20 ) over a mobile communications network.

This invention relates to a vacuum pump for use during maintenance or commissioning of an HVAC-R system, for example an air conditioning system. This invention also relates to an adapter for a vacuum pump for use during maintenance or commissioning of an HVAC-R system. This invention also relates to a method of performing a vacuum test on an HVAC-R system.

BACKGROUND

Currently, during maintenance/commissioning of a heating, ventilation, air conditioning or refrigeration (HVAC-R) system a technician will perform a vacuum test on the HVAC-R system. This involves connecting a vacuum pump to the HVAC-R system and using the vacuum pump to draw a vacuum on the HVAC-R system. The vacuum pump is used to remove all fluids from the HVAC-R system, including air, remnant refrigeration fluids, and moisture.

It is known to provide analogue or digital vacuum gauges to monitor the vacuum level in the HVAC-R system. When performing a vacuum test, the detected vacuum level must reach a threshold level for a pre-determined period of time to demonstrate that the HVAC-R system is sealed, and that sufficient fluid has been removed from the HVAC-R system. Once the vacuum test is complete, the system can be charged (filled) with refrigerant fluid for operation.

It is also known to provide digital vacuum gauges with Bluetooth connectivity to allow communication with an Application on a mobile device.

BRIEF SUMMARY OF THE DISCLOSURE

In accordance with the present disclosure there is provided a vacuum pump for use during maintenance or commissioning of an HVAC-R system, the vacuum pump comprising:

a pump having a pump intake for connection to the HVAC-R system,

a pressure sensor arranged to detect a pressure in the HVAC-R system,

a communications unit configured to connect to a mobile communications network, and

a control unit configured to:

-   -   receive pressure data from the pressure sensor;     -   control operation of the pump, and     -   communicate with a remote device via the communications unit and         the mobile communications network.

In some examples, the pressure sensor is arranged to detect a vacuum pressure at the pump intake. In other examples, the pressure sensor is configured for connection to the HVAC-R system at a different location to the connection between the pump and the HVAC-R system.

In preferred examples, the vacuum pump further comprises an electrically actuatable valve arranged to control connection of the pressure sensor to one or more of the pump intake and the HVAC-R system at a different location to the connection between the pump and the HVAC-R system, and wherein the control unit is configured to control operation of the electrically actuatable valve. Preferably, the electrically actuatable valve is biased to a closed position.

The control unit may be configured to monitor the detected pressure. The control unit may be configured to control operation of the pump to perform a vacuum test. In some examples, the control unit may comprise a memory for storing vacuum test instructions, and the control unit may be configured to retrieve the vacuum test instructions from the memory to perform the vacuum test. In other examples, the communications unit may be configured to receive the vacuum test instructions from the remote device, and the control unit may be configured to control operation of the pump in accordance with the vacuum test instructions received by the communications unit.

The vacuum pump may further comprise an electric motor arranged to drive the pump, and a power sensor arranged to detect a power usage of the electric motor. In this example, the control unit may be arranged to receive power data from the power sensor, and the control unit may be configured to monitor power usage of the electric motor.

The vacuum pump may further comprise an electrically actuatable valve arranged to control a connection between the pump and the HVAC-R system. The control unit may be configured to control operation of the electrically actuatable valve. The electrically actuatable valve is preferably biased to a closed position.

The pump intake is preferably configured for connection to a service port of the HVAC-R system, for example a high pressure service port or a low pressure service port. In some examples, the pump intake may be configured for connection to both the high pressure service port and the low pressure service port of the HVAC-R system.

In accordance with another aspect of the present disclosure there is also provided an adapter for a vacuum pump for use during maintenance or commissioning of an HVAC-R system, the adapter comprising:

a connector for connecting to the HVAC-R system;

a pressure sensor arranged to detect a pressure in the HVAC-R system during use;

a communications unit configured to connect to a mobile communications network;

and

a control unit configured to:

-   -   receive pressure data from the pressure sensor; and     -   communicate with a remote device via the communications unit and         the mobile communications network.

The adapter preferably further comprises an electrically actuatable valve disposed to control the connection between the adapter and the HVAC-R system. The control unit is preferably configured to operate the electrically actuatable valve.

The communications unit of the vacuum pump and/or the communications unit of the adapter may is preferably configured to connect to the mobile communications network using one or more of GSM, LTE, UMTS, WiMax, LTE-A, 5G mobile communications network, and/or a Low Power Wide Area Network (LPWAN) radio technology, for example a Narrowband IoT network.

In accordance with another aspect of the present disclosure there is also provided a method of performing a vacuum test on an HVAC-R system, the method comprising:

connecting a pump intake of a vacuum pump to the HVAC-R system,

operating the vacuum pump to evacuate fluid from the HVAC-R system,

detecting a pressure in the HVAC-R system by a pressure sensor, and

communicating with a remote device via a mobile communications network.

The method may further comprise monitoring the detected pressure. The method may further comprise detecting a power usage of an electric motor of the vacuum pump. Preferably, the method may comprise controlling the vacuum pump to perform a vacuum test on the HVAC-R system.

In examples, the method of performing a vacuum test may comprise:

operating the vacuum pump to draw a vacuum on the HVAC-R system,

monitoring the detected pressure in the HVAC-R system, and

stopping operation of the vacuum pump once the detected vacuum pressure reaches a threshold.

The method may further comprise isolating the vacuum pump from the HVAC-R system once the detected vacuum pressure reaches a threshold.

The method may further comprise monitoring the detected fluid pressure after stopping operation of the vacuum pump.

The method may further comprise communicating data of the vacuum test with the remote device via the mobile communications network, for example a status of the vacuum test or a result of the vacuum test.

It will be understood that any data processing, can be performed by a device having one or more processors and a memory including instructions to cause the one or more processors to perform the data processing, such as to process the scan data to generate the control data. The memory is typically a non-transient computer-readable storage medium.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:

FIG. 1 is a schematic diagram of an HVAC-R system;

FIG. 2 is a schematic diagram of an example vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 3 is a schematic diagram of a further example vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 4 is a schematic diagram of a further example vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 5 is a schematic diagram of a further example vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 6 is a schematic diagram of a further example vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 7 is a system diagram of the vacuum pump, including the control unit.

FIG. 8 is a schematic diagram of an adapter for a vacuum pump for use during maintenance or commissioning of the HVAC-R system of FIG. 1;

FIG. 9 is a system diagram of the adapter for a vacuum pump of FIG. 8;

FIG. 10 is a method diagram of a vacuum test performed by the vacuum pump of any of FIGS. 2 to 7, or the adapter for a vacuum pump of FIGS. 8 and 9.

DETAILED DESCRIPTION

As shown in FIG. 1, an HVAC-R system 1 includes a compressor 2, a condenser 3, an expansion valve 4, and an evaporator 5. Pipes 6 connect each of these components in a loop such that refrigerant fluid can flow through each in turn, driven by the compressor 2.

The condenser 3 includes a coil of pipes 7 wound to create a large surface area for heat exchange between the refrigerant fluid and air surrounding the condenser 3. The evaporator 5 is similar, having a coil of pipes 8 that create a large surface area for heat exchange between the refrigerant fluid and the air surrounding the evaporator 5. In a refrigerant or air conditioning system, the evaporator 5 is disposed within the conditioned area, e.g. within a house or refrigerated room, and the condenser 3 is disposed outside of the conditioned area, e.g. outside of the house or refrigerated room.

The compressor 2 may be any compressor of an HVAC-R system, for example one of a reciprocating compressor, a rotary compressor, a scroll compressor, a screw compressor or a centrifugal compressor. The compressor 2 has an intake 9 and an outlet 10, and drives refrigerant through the HVAC-R system 1 as described hereinafter.

During operation, the compressor intake 9 receives refrigerant fluid as a low pressure gas, and compresses the low pressure gas into a high pressure gas. Compressing the gas to increase the pressure will also increase the temperature of the refrigerant. Therefore, at the compressor outlet 10 the refrigerant fluid is a high pressure, high temperature gas.

After outlet from the compressor 2, the high pressure, high temperature gas enters the condenser 3, which is a heat exchanger located in an area with a lower temperature than the refrigerant entering the condenser 3. In air conditioning or refrigeration examples, the condenser 3 is located externally of the conditioned area, for example outside of a building or outside of a refrigerated area. As the refrigerant flows through the condenser 3, heat is lost from the high pressure, high temperature gas within the condenser 3 to a surrounding area, and the refrigerant fluid exits the condenser 3 as a high pressure liquid having a lower temperature than upstream of the condenser 3. At this stage, the refrigerant fluid is warm, but not as hot as upstream of the condenser 3 because some heat has been lost in the condenser 3, and the refrigerant fluid has condensed into a liquid.

Optionally, a receiver drier 11 is positioned downstream of the condenser 3. The high pressure liquid passes through the receiver drier 11. The receiver drier 11 contains extra refrigerant fluid for the HVAC-R system 1, to account for changes due to small leaks or temperature fluctuations. The receiver drier 11 may also include a drying agent and a filter to remove contaminants from the refrigerant fluid.

The high pressure liquid next passes through the expansion valve 4. The expansion valve 4 typically includes a metered orifice through which the refrigerant fluid must pass. The metered orifice limits the rate at which the refrigerant fluid flows. As a result of this, a large pressure drop is created across the metered orifice. Therefore, as the refrigerant fluid passes through the metered orifice the high pressure liquid quickly loses pressure. The loss of pressure also cools the refrigerant fluid. Therefore, after the expansion valve 4 the refrigerant fluid is at a cold temperature and at a lower pressure, and is starting to evaporate into a gas.

Immediately after the expansion valve 4 the cold refrigerant fluid enters the evaporator 5. In air conditioning or refrigeration examples, the evaporator 5 is typically disposed in an area to be cooled or refrigerated, for example inside a building or a refrigeration unit. Within the evaporator 5 the low temperature refrigerant fluid is heated by absorbing heat from the surroundings of the evaporator 5. On exit from the evaporator 5 the refrigerant fluid has been evaporated and is a low pressure gas, which is still cool but at a higher temperature than immediately upstream of the evaporator 5 because it has absorbed heat from the surroundings of the evaporator 5.

This low pressure gas is fed back to the compressor intake 9. In this way, the refrigerant fluid transfers heat from the evaporator 5 to the condenser 3, and therefore from one area to another, to cool the area where the evaporator 5 is located and/or to heat the area where the condenser 3 is located.

It will be appreciated that the boiling point of the refrigerant fluid is not the same as water or air. For example, the boiling point of Ammonia (R717), a typical refrigerant, is −33.3 degrees Celsius. Therefore, it will be appreciated that the high and low temperatures referred to in the description are relative, and the refrigerant fluid can be used in the described manner to efficiently transfer heat from the evaporator 5 to the condenser 3.

As shown in FIG. 1, in examples in which the HVAC-R system 1 is used to cool the area surrounding the evaporator 5, the HVAC-R system 1 may further include a thermal expansion valve 12 for controlling the metered orifice of the expansion valve 4. The thermal expansion valve 12 is arranged to expand and contract according to the temperature of the refrigerant fluid downstream of the evaporator 5. In this way, the thermal expansion valve 12 expands or contracts according to the temperature of the surroundings of the evaporator 5, which directly determines the temperature of the refrigerant downstream of the evaporator 5. The expanded/contracted state of the thermal expansion valve 12 controls the size of the metered orifice in the expansion valve 4, so that the flow of refrigerant (and the cooling provided to the surroundings of the evaporator 5) is proportionate to the temperature of the surroundings of the evaporator 5. A smaller metered orifice in the expansion valve 4 will create a lower temperature refrigerant and provide more cooling to the area surrounding the evaporator 5. In this example, a warmer refrigerant downstream of the evaporator 5, indicated by relatively high thermal expansion of the thermal expansion valve 12, indicates that more cooling is required. Therefore, the thermal expansion valve 12 is configured to reduce the size of the metered orifice in response to thermal expansion, and is configured to increase the size of the metered orifice in response to thermal contraction.

To improve heat exchange at the evaporator 5 and/or at the condenser 3, a fan may be provided to create a flow of air over the coiled pipes 7, 8 of the evaporator 5 and/or the condenser 3.

As explained above, the pressure of the refrigerant fluid is higher between the compressor outlet 10 and the expansion valve 4, and lower between the expansion valve 4 and the compressor intake 9. Therefore, the HVAC-R system has a high pressure side and a low pressure side.

Also shown in FIG. 1, a low pressure service port 13 is provided between the evaporator 5 and the compressor intake 9, where the refrigerant fluid is at low pressure. Similarly, a high pressure service port 14 is provided between the condenser 3 (or drier 11) and the expansion valve 4, where the refrigerant fluid is at high pressure. The low pressure and high pressure service ports 13, 14 are provided for removing and adding refrigerant to the HVAC-R system 1 during maintenance or commissioning, as explained further hereinafter.

It will be appreciated that various HVAC-R systems may include additional or alternative components or arrangements for different applications. The apparatus described hereinafter, for maintenance or commissioning of HVAC-R systems, can be used on any HVAC-R system that includes a high pressure side and a low pressure side, and includes at least one service port (high pressure side and/or low pressure side) for removal or addition of refrigerant fluid to the HVAC-R system. As described above, a typical HVAC-R system 1 will include a high pressure service port 14 and a low pressure service port 13.

During maintenance and commissioning of an HVAC-R system 1 various procedures may be carried out, including a vacuum test. To perform a vacuum test, a vacuum pump is used to extract gas (e.g. air) and residual fluids (e.g. moisture) from the HVAC-R system after maintenance, and/or to test the seals. It is performed after installation or maintenance where parts have been changed or the system opened, and ensures that the system is empty before recharging with refrigerant.

FIGS. 2 to 6 illustrate the vacuum pump 15 attached to the HVAC-R system 1 for a vacuum test. The vacuum pump 15 includes a pump 17 for drawing fluid through a pump intake 22 that is attachable to the HVAC-R system 1 via one or both of the high pressure service port 14 and the low pressure service port 13, as described further hereinafter. The pump intake 22 has a connector.

In different examples, the pump 17 may be oil-less or oil lubricated. The pump 17 may comprise a positive displacement vacuum pump, or a reciprocating piston vacuum pump, or a diaphragm pump, or a rotary vane pump, or a rotary screw pump. Preferably, the pump 17 comprises an oil-sealed rotary vane vacuum pump, which are particularly suited to HVAC-R applications.

The vacuum pump 15 also has a control unit 18 that controls operation of the pump 17. The vacuum pump 15 also includes a communications unit 19 configured to communicate with a remote device 20 over a mobile communications network. The control unit 18 is in data communication with the communications unit 19. In preferred examples, the communications unit 19 includes a receiver for receiving data, for example instructions, from the remote device 20. The communications unit 19 may comprise a transceiver for receiving data, for example instructions, from the remote device 20, and for transmitting data to the remote device 20. In some examples, the communications unit may further comprise an additional transmitter and/or receiver, for example a Bluetooth transmitter and/or receiver. In examples, the remote device 20 may be a mobile phone or a tablet computer, or any device that can connect to a mobile communications network.

In preferred examples, the communications unit 19 comprises a transceiver configured to communicate on a mobile communications network, for example a GSM, LTE, UMTS, WiMax, LTE-A, and/or 5G mobile communications network, a Low Power Wide Area Network (LPWAN) radio technology, for example a Narrowband IoT network. The communications unit 19 may be configured to communicate with a remote device 20 via the communications unit 19 using the mobile communications network. The communications unit 19 communicates data to the remote device 20, for example using SMS format.

Advantageously, communicating with the remote device 20 over a mobile communications network removes the need for the remote device 20 to be proximate to the vacuum pump 15. For example, Bluetooth connectivity is limited in range, whereas using a mobile communications network allows the operator to be further removed from the vacuum pump 15, which may be advantageous during long vacuum tests or when the operator needs to investigate parts of the HVAC-R system that are removed from the position of the vacuum pump 15.

In preferred examples, the vacuum pump 15 also includes a sensor 21 that is arranged to detect a pressure. In a preferred example, the sensor is a pressure sensor 21 arranged to detect a pressure in the HVAC-R system 21, as shown in FIG. 2. The pressure sensor 21 may be a vacuum pressure sensor. The control unit 18 is configured to receive pressure data from the pressure sensor 21. The control unit 18 may be configured to operate the pump 17 in accordance with data received from the pressure sensor 21, as described further hereinafter.

In alternative examples, the pressure sensor 21 may be provided separately to the vacuum pump 15. In this example, the pressure sensor 21 is in data communication with the control unit 18 via a wire or via a wireless connection to provide pressure data to the control unit 18. For example, the communications unit 19 may further comprise a Bluetooth receiver for receiving pressure data from a separate pressure sensor 21 that includes a Bluetooth transmitter. In this way, the pressure sensor 21 may be located away from the vacuum pump 15, which may be easier if the high pressure service port 14 and the low pressure service port 13 of the HVAC-R system are not disposed close to one another.

In preferred examples, the vacuum pump 15 also includes a shut-off valve 26 between the pump 17 and the HVAC-R system 1, as shown. The shut-off valve 26 is preferably located to isolate the pump 17 from the HVAC-R system 1, while permitting the sensor 21 to detect pressure in the HVAC-R system 1, as shown in FIGS. 2 to 5. The shut-off valve 26 is preferably electrically actuatable and can be actuated by the control unit 18 to open and close the fluid connection between the pump 17 and the HVAC-R system 1. In preferred examples, the shut-off valve 26 is biased to a closed position, so that in the event of power loss the connection to the HVAC-R system 1 is closed.

Hoses and pipes are used to fluidly connect the pump intake 22 and pressure sensor 21 to the HVAC-R system 1. Hoses may include connectors, for example fittings, that include a threaded connector for attachment to the pump intake 22, the high pressure service port 14, and the low pressure service port 13, as appropriate.

In further examples, the vacuum pump 15 may include an alarm. The control unit 18 may be configured to operate the alarm if the detected pressure changes suddenly, for example a loss of vacuum seal. The alarm may alternatively me operated in response to peaks in power consumption by the pump 17. The alarm may be an audible or visual alarm. When operating the alarm, the control unit 18 may additionally send a communication to the remote device 20 via the communications unit 19.

As shown in FIGS. 2 to 6, the vacuum pump 15 includes a housing 16 in which the components of the vacuum pump 15 are disposed.

In the example illustrated in FIG. 2, to perform a vacuum test using the vacuum pump 15, the pump intake 22 is connected to the HVAC-R system 1 via the low pressure service port 13 to draw a vacuum on the HVAC-R system 1. The pressure sensor 21 is connected to the HVAC-R system 1 via the high pressure service port 14.

During use, the control unit 18 operates the pump 17 to draw a vacuum on the HVAC-R system, and the pressure sensor 21 is arranged to detect the vacuum pressure in the HVAC-R system 1.

Advantageously, in the arrangement illustrated in FIG. 2, the pressure sensor 21 is connected to the HVAC-R system 1 such that it is positioned at a furthest point of the system from the pump 17. Therefore, the pressure sensor 21 is arranged to detect the vacuum pressure at a location remote from the pump 17, and therefore detects the lowest vacuum value in the HVAC-R system 1 (the highest vacuum level being at the pump intake 22).

The control unit 18 receives pressure data from the pressure sensor 21, the pressure data being indicative of the vacuum pressure in the HVAC-R system 1. The control unit 18 is configured to communicate with the remote device 20 via the communications unit 19. For example, the control unit 18 may be configured to send an SMS communication to the remote device 20 via a connection to a mobile communications network provided by the communications unit 19.

In an alternative example similar to that shown in FIG. 2, the pump intake 22 is connected to the high pressure service port 14 of the HVAC-R system 1, and the pressure sensor 21 is connected to the low pressure service port 13 of the HVAC-R system 1. This operates in the same manner as described with reference to FIG. 2, but fluid is drawn from the HVAC-R system 1 via the high pressure service port 14 instead of via the low pressure service port 13.

In the example illustrated in FIG. 3, the pump intake 22 is connected to the HVAC-R system 1 via the low pressure service port 13 to draw a vacuum on the HVAC-R system 1. The pressure sensor 21 is arranged to detect a vacuum pressure at the pump intake 22, i.e. at the low pressure service port 13 of the HVAC-R system 1. As shown, the pressure sensor 21 is connected to the pump intake 22 via a branch connection 24. In this example, the shut-off valve 26 is located between the pump 17 and the branch connection 24 such that when the shut-off valve 26 is closed the pressure sensor 21 can still detect a vacuum pressure via the low pressure service port 13.

During use, the control unit 18 operates the pump 17 to draw a vacuum on the HVAC-R system 1, and the pressure sensor 21 is arranged to detect the vacuum being pulled on the HVAC-R system 1 by the pump 17.

The control unit 18 receives pressure data from the pressure sensor 21, the pressure data being indicative of the vacuum pressure in the HVAC-R system 1. The control unit 18 is configured to communicate with the remote device 20 via the communications unit 19. For example, the control unit 18 may be configured to send an SMS communication to the remote device 20 via a connection to a mobile communications network provided by the communications unit 19.

In an alternative example similar to that shown in FIG. 3, the pump intake 22 is connected to the high pressure service port 14 of the HVAC-R system 1. This operates in the same manner as described with reference to FIG. 3, but fluid is drawn from the HVAC-R system 1 via the high pressure service port 14 instead of the low pressure service port 13.

In the example illustrated in FIG. 4, the pump intake 22 is connected to the HVAC-R system 1 via the low pressure service port 13 to draw a vacuum on the HVAC-R system 1. In this example, a first pressure sensor 21 a is connected to the HVAC-R system 1 via a connection between a second intake 23 and the high pressure service port 14. The second intake 23 has a connector. A second pressure sensor 21 b is arranged to detect the pressure at the pump intake 22, i.e. at the low pressure service port 13 of the HVAC-R system 1. As shown, the second vacuum sensor 21 b is connected via a branch connection 24. The shut-off valve 26 is located between the pump 17 and the branch connection 24 such that when the shut-off valve 26 is closed the first and second pressure sensors 21 a, 21 b can still detect a vacuum pressure via the low pressure service port 13 and the high pressure service port 14. The vacuum pressures detected by the first and second pressure sensors 21 a, 21 b will differ during operation of the pump 17 due to the pressure drop across the HVAC-R system, between the high and low pressure service ports 14, 13.

During use, the control unit 18 operates the pump 17 to draw a vacuum on the HVAC-R system 1 via the low pressure service port 13, the first pressure sensor 21 a is arranged to detect the pressure at the high pressure service port, and the second pressure sensor 21 b is arranged to detect the pressure at the pump intake 22 and low pressure service port 13.

The control unit 18 receives pressure data from the first pressure sensor 21 a and from the second pressure sensor 21 b, the pressure data being indicative of the vacuum pressure in the HVAC-R system 1. The control unit 18 is configured to communicate with the remote device 20 via the communications unit 19. For example, the control unit 18 may be configured to send an SMS communication to the remote device 20 via a connection to a mobile communications network provided by the communications unit 19.

In an alternative example similar to that shown in FIG. 4, the pump intake 22 is connected to the high pressure service port 14 of the HVAC-R system 1, the first pressure sensor 21 a is connected to the low pressure service port 13, and the second pressure sensor 21 b is arranged to detect the pressure at the pump intake 22, i.e. at the high pressure service port 14 of the HVAC-R system 1. This operates in the same manner as described with reference to FIG. 4, but fluid is drawn from the HVAC-R system 1 via the high pressure service port 14 instead of via the low pressure service port 13.

In the example illustrated in FIG. 5, the pump 17 is connected to both of the high pressure service port 14 and the low pressure service port 13 of the HVAC-R system 1. In particular, the pump 17 has a first intake 22 for connection to the low pressure service port 13 and a second intake 23 for connection to the high pressure service port 14. The pressure sensor 21 is also connected to both the first and second intakes 22, 23, and is therefore arranged to detect the pressure in the HVAC-R system 1 and at the pump 17.

During use, the control unit 18 operates the pump 17 to draw a vacuum on the HVAC-R system 1 via the low pressure service port 13 and via the high pressure service port 14. The pressure sensor 21 is arranged to detect the pressure applied by the pump 17 to the high pressure service port 14 and the low pressure service port 13 via connection 25.

The control unit 18 receives pressure data from the pressure sensor 21, the pressure data being indicative of the vacuum pressure in the HVAC-R system 1. The control unit 18 is configured to communicate with the remote device 20 via the communications unit 19. For example, the control unit 18 may be configured to send an SMS communication to the remote device 20 via a connection to a mobile communications network provided by the communications unit 19.

In the example illustrated in FIG. 6, the pump 17 is connected to the high pressure service port 14 and the low pressure service port 13 of the HVAC-R system 1. In particular, the pump 17 has a first intake 22 for connection to the low pressure service port 13 and a second intake 23 for connection to the high pressure service port 14. The pressure sensor 21 is also connected to both the first and second intakes 22, 23, and valves 35 a and 35 b are arranged to alter the connections between the pressure sensor 21 and one or the other of the pump intake 22 and second pump intake 23. Therefore, the valves 35 a, 35 b can be configured such that the pressure sensor 21 can detect the pressure in the HVAC-R system 1 via the high pressure service port 14 or via the low pressure service port 13.

During use, the control unit 18 operates the pump 17 to draw a vacuum on the HVAC-R system 1 via the low pressure service port 13.

The valves 35 a, 35 b are preferably electrically actuatable valves and the operation of the valves 35 a, 35 b is preferably controlled by the control unit 18.

In a first configuration, the second valve 35 b is open and the first valve 35 a is closed. In this configuration, the pressure sensor 21 is arranged to detect the pressure applied by the pump 17 to the low pressure service port 13 via the pump intake 22. In an alternative configuration, the first valve 35 a is open and the second valve 35 b is closed. In this configuration, the pressure sensor 21 is arranged to detect the pressure at the high pressure service port 14 via the pump intake 23. Advantageously, this is the furthest point in the HVAC-R system 1 from the vacuum pump 17.

The control unit 18 receives pressure data from the pressure sensor 21, the pressure data being indicative of the vacuum pressure in the HVAC-R system 1. The control unit 18 is configured to communicate with the remote device 20 via the communications unit 19. For example, the control unit 18 may be configured to send an SMS communication to the remote device 20 via a connection to a mobile communications network provided by the communications unit 19.

FIG. 7 is a system diagram for the vacuum pump 15. As shown, the control unit 18 includes a controller 27, an input device 28 and a memory 29. The controller 27 may be configured to access the memory 29 to retrieve data stored therein. For example, the memory 29 may store instruction data for operating the pump 17, for example instruction data for a vacuum test. The input device 28 may comprise one or more buttons or switches, or a graphical user interface, such as a touchscreen, for a user to provide information and/or commands to the control unit 18. In one example, a user can provide an instruction to the control unit 18 via the input device 28, for example a required vacuum level for a vacuum test, or the user may select a vacuum test from a displayed list of vacuum tests. In response, the control unit 18 may operate the pump 17 to perform the vacuum test, as described further hereinafter.

The control unit 18, in particular the controller 27, is in communication with the communications unit 19 for communicating with the remote device 20. The control unit 18 is also connected to the pressure sensor 21 for receiving pressure data, and to the shut-off valve 26 and pump 17 for controlling operation of each. As illustrated, the control unit 18 may also be in communication with one or more electrically actuatable valves 35 a, 35 b, such as those in the example of FIG. 6, to control operation of the electrically actuatable valves 35 a, 35 b.

In some examples, the vacuum pump 25 further comprises a power sensor 30 arranged to detect the power being drawn by the pump 17. In particular, the pump 17 comprises an electric motor for driving the pump 17, and the vacuum pump 15 may include a power sensor 30, for example a current sensor, arranged to detect the power being drawn by the electric motor of the pump 17. The control unit 18 may be configured to receive power data detected by the power sensor 30. When performing a vacuum test, the power drawn by the electric motor of the pump 17 will initially be higher, as the pump 17 performs work to draw fluid from the HVAC-R system 1, and the power drawn by the electric motor of the pump 17 will decrease as the vacuum level increases as there is less work being performed by the pump 17. Therefore, by measuring and monitoring the power being drawn by the electric motor of the pump 17 the control unit 18 can determine relative vacuum levels.

The control unit 18 is configured to operate the pump 17. In particular, the control unit 18 receives pressure data from the pressure sensor 21, and operates the pump 17 to perform a vacuum test.

The control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 reaches a threshold value. The control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 passes a threshold value for a pre-determined period of time. In some examples, as described further hereinafter, the control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 reaches a threshold value, the control unit 18 may then be configured to close the shut-off valve 26, stop operation of the pump 17, and monitor the vacuum pressure detected by the pressure sensor 21 for a pre-determined period of time.

FIG. 8 illustrates an adapter 36 for use with a vacuum pump 37. In this example, the vacuum pump 37 has a pump 17, a first intake 22, and a second intake 23. The adapter 36 has a connector 38. As illustrated in FIG. 8, the vacuum pump 37 is connected to the low pressure service port 13 of the HVAC-R system 1 via the first intake 22, and the adapter 36, in particular the connector 38, is connected to the high pressure service port 14 of the HVAC-R system 1.

In alternative examples of use of the adapter 36, the connector 38 of the adapter 36 can be connected to the second intake 23 of the vacuum pump 37. In yet another example, the adapter 36 may be connectable to the first intake 22 of the vacuum pump 37 along with the connection to the HVAC-R system 1, for example via a T junction connector. In examples, the adapter 36 can be connected to the HVAC-R system 1 or to vacuum pump 37 via a hose, or in other examples the connector 38 may screw directly onto the high pressure service port 14 of the HVAC-R system 1 or to the second intake 23 of the vacuum pump.

In each example, the adapter 36 is connected to detect the vacuum pressure generated by the vacuum pump 37, either at the pump itself 17, or via the HVAC-R system 1.

As illustrated, the adapter 36 includes a pressure sensor 21 connected to the connector 38. The adapter 36 also includes a valve 39 disposed between the connector 38 and the pressure sensor 21. The adapter 36 further includes a control unit 18 and a communications unit 19 analogous to the control unit 18 and communications unit 19 of the examples of FIGS. 2 to 7. The valve 39 is preferably an electrically actuatable valve and is operated by the control unit 18. The valve 39 is preferably biased to a closed position.

The communications unit 19 is configured to communicate with a remote device 20 over a mobile communications network. The control unit 18 is in data communication with the communications unit 19. In preferred examples, the communications unit 19 includes a receiver for receiving data, for example instructions, from the remote device 20. The communications unit 19 may comprise a transceiver for receiving data, for example instructions, from the remote device 20, and for transmitting data to the remote device 20. In some examples, the communications unit may further comprise an additional transmitter and/or receiver, for example a Bluetooth transmitter and/or receiver. In examples, the remote device 20 may be a mobile phone or a tablet computer, or any device that can connect to a mobile communications network.

In preferred examples, the communications unit 19 comprises a transceiver configured to communicate on a mobile communications network, for example a GSM, LTE, UMTS, WiMax, LTE-A, and/or 5G mobile communications network, a Low Power Wide Area Network (LPWAN) radio technology, for example a Narrowband IoT network. The communications unit 19 may be configured to communicate with a remote device 20 via the communications unit 19 using the mobile communications network. The communications unit 19 communicates data to the remote device 20, for example using SMS format.

The pressure sensor 21 may be a vacuum pressure sensor. The control unit 18 is configured to receive pressure data from the pressure sensor 21.

The adapter 36 preferably comprises a housing 40 in which the pressure sensor 21, valve 39, control unit 18 and communications unit 19 are located, and the connector 38 is preferably arranged on the housing 40.

In this example, the adapter 36 is arranged such that the pressure sensor 21 can detect the vacuum pressure in the HVAC-R system 1 generated by the vacuum pump 37. The control unit 18 can communicate, via the communications unit 19, with the remote device 20 to provide pressure information to the remote device 20.

In further examples, the control unit 18 may be connected, for example via a Bluetooth connection provided by the communications unit 19, to the vacuum pump 37 to control operation of the vacuum pump 37. In particular the pump 17 and/or any electrically actuatable valves of the vacuum pump 37.

FIG. 9 illustrates a system diagram of the adapter 36 of FIG. 8. As shown, and similarly to the system diagram of FIG. 7, the control unit 18 includes a controller 27, an input device 28 and a memory 29. The controller 27 may be configured to access the memory 29 to retrieve data stored therein. For example, the memory 29 may store instruction data for a vacuum test. The input device 28 may comprise one or more buttons or switches, or a graphical user interface, such as a touchscreen, for a user to provide information and/or commands to the control unit 18. In one example, a user can provide an instruction to the control unit 18 via the input device 28, for example a required vacuum level for a vacuum test, or the user may select a vacuum test from a displayed list of vacuum tests.

The control unit 18, in particular the controller 27, is in communication with the communications unit 19 for communicating with the remote device 20. The control unit 18 is also connected to the pressure sensor 21 for receiving pressure data, and to the valve 39 for controlling operation of the valve 39.

As illustrated, in some examples the communications unit 19 provides a connection to the vacuum pump 37 for controlling operation of the pump 17. In these examples, the control unit 18 may be configured to operate the pump 17. In particular, the control unit 18 receives pressure data from the pressure sensor 21, and operates the pump 17 to perform a vacuum test.

The control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 reaches a threshold value. The control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 passes a threshold value for a pre-determined period of time. In some examples, as described further hereinafter, the control unit 18 may be configured to operate the pump 17 until the vacuum pressure detected by the pressure sensor 21 reaches a threshold value, the control unit 18 may then be configured to close the shut-off valve 26, stop operation of the pump 17, and monitor the vacuum pressure detected by the pressure sensor 21 for a pre-determined period of time.

In examples in which the control unit 18 of the adapter 36 does not operate the pump 17, the control unit 18 can monitor the vacuum pressure in the HVAC-R system 1 using the pressure sensor 21, and can communicate this to the remote device 20.

The adapter 36 described with reference to FIGS. 8 and 9 can be used together with a vacuum pump 37, for example a standard vacuum pump 37, to provide further control and remote data communication for performing a vacuum test, as described below. In particular, the adapter 36 allows an operator to receive information remotely through the communications unit 19, and optionally also allows the operator to send remote instructions to the adapter and/or vacuum pump 37.

In various examples, the vacuum pump 15 of FIGS. 2 to 7, in particular the control unit 18, may be configured to operate the vacuum pump 17 in various ways to perform a vacuum test. Similarly, the adapter 36, in particular the control unit 18, together with the vacuum pump 37, as illustrated in FIGS. 8 and 9, may be configured to perform a vacuum test. A preferred example vacuum test 31 is described with reference to FIG. 10.

A first stage of the example vacuum test 31 comprises a connection test 32. During the connection test 32, the connection to the service port 13, 14 of the HVAC-R system 1 (i.e. the hose) is closed, and the pump 17 is operated to generate a negative pressure against the connections within the vacuum pump 15, 37, and between the vacuum pump 15, 37 and the HVAC-R system. The connection test 32 thereby ensures that the vacuum pump 15, 37 and associated hoses are properly connected and leak free. If the test fails the control unit 18 signals to the technician, for example using the alarm and/or the communications unit 19. The technician then checks the hoses and valves and tightens connections if required. The connection test 32 will be quite fast, as it is only testing the equipment and not the HVAC-R system 1. Therefore, usually the technician is present for the connection test 32.

After the connection test 32, an intermediate vacuum test 33 is conducted. The connection(s) between the vacuum pump 15 and the high pressure and/or low pressure service port 13, 14 of the HVAC-R system 1 is opened. The control unit 18 is configured to open the shut-off valve 26 and operate the pump 17 to generate a vacuum in the HVAC-R system 1. The pressure sensor 21 or pressure sensors 21 a, 21 b detects the vacuum pressure in the HVAC-R system.

The control unit 18 operates the pump 17 until the detected pressure reaches a predetermined threshold value. Once the threshold is passed, the pump 17 is deactivated and the shut-off valve 26 is closed, sealing the HVAC-R system 1 from the pump 17. The control unit 18 then monitors the pressure data from the pressure sensor 21 to determine if the HVAC-R system 1 is holding the vacuum that has been applied. The control unit 18 may monitor the pressure in the HVAC-R system 1 for a pre-determined period of time. The intermediate vacuum test 33 is passed if the HVAC-R system 1 holds the applied vacuum for the pre-determined period of time. During the intermediate vacuum test 33, the predetermined vacuum threshold and the predetermined period of time are large enough to identify if there large leaks in the HVAC-R system 1, for example a disconnected or burst pipe. If the intermediate vacuum test 33 fails, the control unit 18 sends a communication to the technician via the communication unit 19 and/or the alarm. The engineer should investigate the HVAC-R system 1 to identify the leak. If the intermediate vacuum test 33 is passed, a full vacuum test 34 is performed.

During the full vacuum test 34 the connection(s) between the vacuum pump 15 and the high pressure and/or low pressure service port 13, 14 of the HVAC-R system 1 is opened. The control unit 18 operates the pump 17 until the detected pressure reaches a predetermined threshold. The predetermined threshold is higher than during the intermediate vacuum test 33. Once the threshold is passed, the pump 17 is deactivated and the shut-off valve 26 is closed, sealing the HVAC-R system 1 from the pump 17. The control unit 18 then monitors the pressure data received from the pressure sensor 21 to determine if the HVAC-R system 1 is holding the vacuum that has been applied. The control unit 18 may monitor the pressure in the HVAC-R system 1 for a pre-determined period of time. The intermediate vacuum test 33 is passed if the HVAC-R system 1 holds the applied vacuum for the pre-determined period of time.

The full vacuum test 33 is passed if the HVAC-R system 1 holds the applied vacuum for the pre-determined period of time. The predetermined pressure threshold and period of time are typically larger and longer, respectively, during the full vacuum test 34 than during the intermediate vacuum test 33.

The intermediate and full vacuum tests 33, 34 described above may take a long time, dependent on the size of the HVAC-R system 1, the equipment and configuration of the HVAC-R system 1, and the gauge (diameter) of pipes and hoses in the HVAC-R system 1. These factors influence the pressure drop across the HVAC-R system, and in some large commercial applications the intermediate and full vacuum tests 33, 34 may take up to 12 hours or longer. Advantageously, providing the vacuum pump 15 with a communications unit 19 that is configured to communicate with a remote device 20 over a mobile communications network means that the technician does not need to be present for the duration of the vacuum test 31 as they can receive updates and alarms from anywhere with mobile communications network.

It will be appreciated that different vacuum tests may comprise different sub-tests to those described with reference to the example of FIG. 10. For example, a vacuum test may only comprise the full vacuum test 34 described above.

During any stage of a vacuum test the control unit 18 may be configured to send updates to the technician via a connection to the mobile communications network provided by the communications unit 19. For example, the control unit 18 may be configured to send regular updates, for example hourly updates. Alternatively or additionally, the control unit 18 may be configured to send updates to the technician via the communications unit 19 when certain milestones have been passed (e.g. intermediate vacuum test 33 passed). The control unit 18 may be configured to send the update as an SMS communication to the remote device 20.

The control unit 18 may be configured to respond to a communication received by the communications unit 19 over the mobile communications network. For example, the communications unit 19 may receive a request for an update, and the control unit 18 can be configured to respond with status information of the vacuum test, for example a current detected pressure and time. In other examples, the communications unit 19 may receive an instruction, for example an instruction to perform a vacuum test or to increase the vacuum, and the control unit 18 can be configured to operate the pump 17 in response to such an instruction.

In preferred examples, the connectors of the vacuum pump 15 and/or the adapter 36, as described herein, are threaded connectors for connection with an HVAC-R hose. In particular, the connector of the pump intake 22, the connector of the second intake 23, and the connector 38 of the adapter 36 preferably comprise a threaded connector for connecting to an HVAC-R hose. Preferably, the threaded connectors are configured for attachment to standard refrigerant hoses as used in HVAC-R maintenance. For example, the threaded connectors may have a threaded connection with size: ⅛ inch (3.175 mm), or ⅜ inch (9.525 mm), or ½ inch (12.7 mm), or ⅞ inch (22.225 mm). In preferred examples, the threaded connectors are ¼ inch (6.35 mm) SAE connectors. Preferably, the connectors comprise a male threaded connector.

In summary, there is provided a vacuum pump 15 for use during maintenance or commissioning of an HVAC-R system 1. The vacuum pump 15 has a pump 17 having a pump intake 22 for connection to the HVAC-R system 1, in particular one or more of a high pressure service port 14 and a low pressure service port 13 of the HVAC-R system 1. The vacuum pump 15 also includes a communications unit 19 that is configured to connect to a mobile communications network. The vacuum pump 15 also includes a pressure sensor arranged to detect a pressure in the HVAC-R system 1. The vacuum pump 15 also includes a control unit 18 configured to communicate with the pressure sensor 21, control operation of the pump 17, and communicate with a remote device via the mobile communications network. In examples, the remote device 20 may be a mobile phone or a tablet computer, or any device that can connect to a mobile communications network. Therefore, the vacuum pump 15 can remotely communicate updates to the remote device 20 over a mobile communications network, and can optionally also receive instructions or requests from the remote device 20 over a mobile communications network.

There is also provided an adapter 36 for a vacuum pump 37 for use during maintenance or commissioning of an HVAC-R system 1. The adapter 36 includes a connector 38 for connecting to the HVAC-R system 1. Optionally, the connector 38 is for connecting to the HVAC-R system 1 via the vacuum pump 37. The adapter 36 further includes a pressure sensor 21 arranged to detect a pressure in the HVAC-R system 1 during use. The adapter 37 further includes a communications unit 19 configured to connect to a mobile communications network, and a control unit 18 configured to communicate with the pressure sensor 21 and with a remote device 20 via the mobile communications unit 19.

There is also provided a method of performing a vacuum test that includes using a vacuum pump to draw a vacuum on the HVAC-R system 1 and communicating with a remote device 20 via a mobile communications network, for example to send updates to the remote device 20, or to receive instructions from the remote device 20.

Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.

Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed. 

1. A vacuum pump for use during maintenance or commissioning of an HVAC-R system, the vacuum pump comprising: a pump having a pump intake for connection to the HVAC-R system, a pressure sensor arranged to detect a pressure in the HVAC-R system, a communications unit configured to connect to a mobile communications network, and a control unit configured to: receive pressure data from the pressure sensor; control operation of the pump, and communicate with a remote device via the communications unit and the mobile communications network.
 2. The vacuum pump of claim 1, wherein the pressure sensor is arranged to detect a vacuum pressure at the pump intake.
 3. The vacuum pump of claim 1, wherein the pressure sensor is configured for connection to the HVAC-R system at a different location to the connection between the pump and the HVAC-R system.
 4. The vacuum pump of claim 1, further comprising an electrically actuatable valve arranged to control connection of the pressure sensor to one or more of the pump intake and the HVAC-R system at a different location to the connection between the pump and the HVAC-R system, and wherein the control unit is configured to control operation of the electrically actuatable valve.
 5. (canceled)
 6. The vacuum pump of claim 1, wherein the control unit is configured to control operation of the pump to perform a vacuum test.
 7. The vacuum pump of claim 6, wherein the control unit comprises a memory for storing vacuum test instructions, and wherein the control unit is configured to retrieve the vacuum test instructions from the memory to perform the vacuum test.
 8. The vacuum pump of claim 6, wherein the communications unit is configured to receive the vacuum test instructions from the remote device, and wherein the control unit is configured to control operation of the pump in accordance with the vacuum test instructions received by the communications unit.
 9. The vacuum pump of claim 1, further comprising an electric motor arranged to drive the pump, and a power sensor arranged to detect a power usage of the electric motor, wherein the control unit is arranged to receive power data from the power sensor, and wherein the control unit is configured to monitor power usage of the electric motor.
 10. The vacuum pump of claim 1, further comprising an electrically actuatable valve arranged to control a connection between the pump and the HVAC-R system, and wherein the control unit is configured to control operation of the electrically actuatable valve.
 11. (canceled)
 12. The vacuum pump of claim 1, wherein the pump intake is configured for connection to a service port of the HVAC-R system, for example a high pressure service port or a low pressure service port.
 13. An adapter for a vacuum pump for use during maintenance or commissioning of an HVAC-R system, the adapter comprising: a connector for connecting to the HVAC-R system; a pressure sensor arranged to detect a pressure in the HVAC-R system during use; a communications unit configured to connect to a mobile communications network; and a control unit configured to: receive pressure data from the pressure sensor; and communicate with a remote device via the communications unit and the mobile communications network.
 14. The adapter of claim 13, further comprising an electrically actuatable valve disposed to control the connection between the adapter and the HVAC-R system, the control unit being configured to operate the electrically actuatable valve.
 15. The vacuum pump of claim 1 or the adapter of claim 13, wherein the communications unit is configured to connect to the mobile communications network using one or more of GSM, LTE, UMTS, WiMax, LTE-A, 5G mobile communications network, and/or a Low Power Wide Area Network (LPWAN) radio technology, for example a Narrowband IoT network.
 16. A method of performing a vacuum test on an HVAC-R system, the method comprising: connecting a pump intake of a vacuum pump to the HVAC-R system, operating the vacuum pump to evacuate fluid from the HVAC-R system, detecting a pressure in the HVAC-R system by a pressure sensor, and communicating with a remote device via a mobile communications network.
 17. (canceled)
 18. The method of claim 16, further comprising detecting a power usage of an electric motor of the vacuum pump.
 19. The method of claim 16, further comprising controlling the vacuum pump to perform a vacuum test on the HVAC-R system.
 20. The method of claim 16, wherein performing a vacuum test comprises: operating the vacuum pump to draw a vacuum on the HVAC-R system, monitoring the detected pressure in the HVAC-R system, and stopping operation of the vacuum pump once the detected vacuum pressure reaches a threshold.
 21. The method of claim 20, further comprising isolating the vacuum pump from the HVAC-R system once the detected vacuum pressure reaches a threshold.
 23. The method of claim 20, further comprising monitoring the detected fluid pressure after stopping operation of the vacuum pump.
 24. The method of claim 19, further comprising communicating data of the vacuum test with the remote device via the mobile communications network, for example a status of the vacuum test or a result of the vacuum test. 